Binding tools answer

How does the binding process calculate the task?

Answer: The number of finishing tasks (or workshops) for finishing tasks is calculated using the order number (1 per 500 full sheets) as the accounting unit, that is, multiplying the total number of books bound by a variety by one. The total number of pages in the book, the total number of pages in the total number of pages, the total number of pages divided by the number of open, to get the total number of sheets of paper, and then the total number of sheets divided by 500 sheets of paper (1 order Number), which is the total number of orders the task has completed, that is, the total number of papers used to process a batch of work (or a variety).

Why should the binding process be prepared before processing?

Answer: Post-press binding is a very complicated processing procedure. In order to ensure the smooth processing of the upper and lower processes in the whole process of processing, a series of production activities are carried out in an orderly manner. The various tasks include the process technology and personnel. The functions of equipment and equipment are organized and coordinated scientifically and reasonably, so that dozens of processes can be produced smoothly, and all preparations before binding and processing must be done.

What preparations do you need to make before binding?

A: Generally, the following preparations are required: (1) undertaking production tasks and issuing processing tasks; (2) determining the methods and methods of processing; (3) estimating and calculating materials; (4) normalizing according to the processing plan Processing: (5) mantissa work; (6) to complete the calculation of the task.

How to undertake production tasks?

Answer: The undertaking of the binding process is based on the technical conditions, equipment capabilities and publishing unit requirements of the unit.

After undertaking the task, the production management department first carries out the scientific and comprehensive process design according to the specifications, methods, methods and other requirements put forward by the publishing unit (or customer). For example, the prepress and the printing process should be based on different binding modes and choose the right typesetting. And printing methods, and formulate the correct processing plan for the various procedures of the workshop.

How to assign processing tasks?

A: There are many types of binding processes, many types of work, many small processes, and many varieties of processing, in order to ensure that this complex process can be carried out in an orderly manner, in order to ensure the completion of production tasks on schedule, when the processing tasks are released, usually Use production scheduling. Firstly, the production scheduling director of the binding workshop analyzes the processing plan, determines the processing methods, methods and processing steps according to the requirements, then immediately convenes the workshop production scheduling meeting, and arranges the tasks through the four links of the scheduling meeting.

How to determine the processing method, method?

Answer: Before processing, according to the requirements of the processing plan, the method and method of the processing technology are determined according to the order of the process. According to the processing of books and magazines, opening, materials, etc., to determine which manual operations, which use the machine operation; according to the number of pages and pages of its arrangement whether the need for loose pages of the binding, plug the processing; according to its Joint method, what kind of materials are used, what kind of linkage form is adopted, whether it is wireless or lock-line, whether it is hardcover or paperback, whether hardcover is round, and how to process it so that they can be connected with each other.

How to perform the normal processing of the binding process?

A: Normal production can be performed after the method and method of processing are determined. Under normal circumstances, starting from the first process of binding (patching process), based on the processing plan (or with an unfinished product sample prepared beforehand) as the basis, according to the order of the process flow sequence, each process processing After completion, there must be a clear digital record, such as the total number of processing, the number of hours used, the number of workers, materials, mantissas and whether there is a loss, etc. After processing of the book to be printed is complete and the number of varieties is complete and accurate, the processing plan is Completed, then need to be filed as a basis for future processing.

What is the mantissa?

Answer: The mantissa refers to the number of books that are not enough due to a certain reason, for example, bookbinding of a certain type of book in the bookbinding process, and the number of unfinished final required remedies.

What is the importance of doing a tail number job?

Answer: The quality of mantissa work not only relates to the completion of the processing task of each variety of books, the accuracy of the appointment cycle, but also directly affects the credibility of this unit and the capital turnover, so it is imperative to do a good job in the number of manuscripts.

How to eliminate mantissa? How to do the mantissa work?

A: The best way to eliminate the tail number is to start with printed pages, strictly control the number of each process and the appearance of waste products. When a defective product appears in a certain process, and it is left to the next process to become mantissa , Should immediately make up the book or page booklet to make it a qualified product, and complete the whole process of processing together with the batch of books, in order to avoid delays and omissions, resulting in adverse consequences.

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