Perfect binding: the ideal solution for business improvement

Although there are many descriptions of the current economic situation in the printing industry, there is often a consensus among small-scale printers and binding manufacturers that the development of integrated wireless glue is a wise business practice. According to many business people, wireless glue binding enables printers and bookbinding companies to provide customers with a wider range of services, including the production of books, yearbooks and similar products.

In order to better define the advantages of perfect binding, you must fully understand and understand several technologies and applications. In addition, there are several business matters that must be considered before committing to binding. A careful, step-by-step evaluation can help small factories better understand the options they have when providing these services to customers.

For example, the binding vendor must first realize that the investment in the wireless binding device is not a license that can automatically generate benefits. Frankly speaking, the return on investment is basically based on your expected annual production. The standard investment returns do not exceed three years; after that, if the company can operate effectively, it should be able to recover the cost of investment in equipment.

Another important aspect in determining when glue binding is right for you is to effectively measure the type of order you can get. Although jobs such as the yearbook and similar books are actually typical short-lived books, they seem to have a lot of absolute numbers. For most of the factories that offer glue binding programs, they need to process about 1,000 books per hour, which is about 30,000 copies per week, with little or no automation. However, when the binder factory adopts new technology to reduce labor, it makes the possibility of profitable use of less material significantly increased.

To further elaborate the impact of technology on the yield of wireless binding, let us take a look at the recent experience of the Superior binding plant located in the western suburbs of Boston. For its 12 years of operation, Superior is considered the most experienced binding factory in New England. It creates a special area in providing most postpress services. Superior's managers believe they still need to enhance their capabilities to enhance their business.

"One of the decisions we made to support our business was to combine Muller Martini's Tigra wireless glue-binding solution," recalled Donnie Charlesbois, Superior's president. "Tigra's technology allows us to handle less-yielding yearbooks. When we reduce the amount of work required to handle these jobs, we have to speed up the preparation time for printing. This is crucial to our production line. If we can handle more tasks while reducing expenses, we are making money. ,So Easy."

According to Charlesbois, another key step in updating the automation solution of Superior Binding is to obtain a three-sided knife cutter to keep the work fast. The cutter is part of our embedded process and it can increase productivity. The automatic control gives our customers a sense of security and they are confident that they can get a finished product that looks beautiful on time.

Superior's investment in three-sided knife cutters brings multiple benefits to the company. It enables you to cut three sides of the page at a 90-degree angle, which is a major improvement over the previous method - each side of the book previously needed to be cut separately. In addition to better cutting quality, the three-sided knife cutter significantly reduces the time spent cutting each book.

In addition to the book cutters, printers and binders should also seriously consider investing in a collating machine. With online use of a collating machine, a printing or binding plant can completely reduce the labor force and significantly reduce production costs. For a long time in the past, workers allotted books by hand. This not only caused many errors and delays, but also tied up a lot of labor in this link. A collating machine with an automatic signature recognition option ensures that each signature can be delivered correctly and in the right direction. This is very important if you want ISO certification. When using this automatic operation, the binding worker can clearly provide the signature at a faster speed and in an easier manner. If you think time is money like me, you will really appreciate all that the pager does.

Another technological device worth investigating is a conveyor belt system suitable for your factory. On-line processing means simplifying the entire post-press solution by integrating all equipment so that one job can be completed in one go. For this concept, the conveyor system is very important. Make sure your factory can make books available for effective and continuous delivery throughout the process, helping to increase productivity.
As technology continues to develop globally, we begin to study new trends in certain areas of wireless glue binding, such as Europe, which can quickly enter the US market. Many new technologies promise to help the bindery companies expand the range of services they provide to their customers and are expected to generate more revenue.

For example, many bookbinding companies throughout Europe have begun to add interleaving capabilities to their wireless binding services. This recent development is mainly due to the recent economic downturn rather than major scientific and technological progress, although technology has also played a role. Many companies have traditionally used a form of comprehensive netting to sell, that is, they rely heavily on a large number of mailings, flyers, and strategies for widespread visits. Now, due to economic constraints, they are forced to use other things. Strategy. Many companies have adopted a more targeted strategy, that is, to integrate their product samples into their sales portfolio by inserting CD-ROMs, product samples, and other materials into their mail. These samples are either attached to the outside of the direct mailer or inside. Both activities can be completed online at one time. When combined with other service work, it is not difficult for people to understand why many business people regard this method as a very cost-effective method that can satisfy both old and new customers.

Technology is great, but its investment is also expensive. Some equipment will be very backward within three years, so be very careful about how to choose your own automation solution. If you want to reap the benefits of automated operations, protecting your investment is very important. One option is to use modularly designed equipment. When using modular devices, you control when and how new technologies are updated to meet the needs of your business. This will be very helpful when you have online business.

For example, suppose you've integrated into a page-fetching machine that is passed through the program more efficiently. In addition, you're very satisfied with your other devices because you don't need to worry about having to make a thorough conversion. Upgrading the system. Modularity allows you to introduce new solutions when needed, and more importantly, it allows you to maintain the essence of working for you. In business, control is the most important and modular equipment enables you to maintain control.

Binding may not be perfect, but it does provide a chance for the bindery and printing factories to move closer to a rising profit trend. Check your hardware equipment, look at automation and science and technology, and business is facing a unique opportunity to increase business, increase productivity, and reduce costs. This is an unbeatable and powerful combination.

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