Inheritance and innovation of new carpenterism

In the solid wood furniture factory of Baiqiang, Qumei and other brands, the improved traditional craft and modern industrial equipment are perfectly combined.jpg

In the solid wood furniture factory of Baiqiang and Qumei brands, the improved traditional craftsmanship and modern industrial equipment are perfectly combined.

In the solid wood furniture factory of Baiqiang, Qumei and other brands, the improved traditional craft and modern industrial equipment are perfectly combined.

In the solid wood furniture factory of Baiqiang and Qumei brands, the improved traditional craftsmanship and modern industrial equipment are perfectly combined.

In the solid wood furniture factory of Baiqiang, Qumei and other brands, the improved traditional craft and modern industrial equipment are perfectly combined.

In the solid wood furniture factory of Baiqiang and Qumei brands, the improved traditional craftsmanship and modern industrial equipment are perfectly combined.

The solid wood furniture technology under modern industrial equipment has become the focus of professional, fine and standardized

For Chinese masters who know the traditional furniture making process, it is not difficult to make a beautiful and solid wooden furniture. In contemporary society, how to use advanced equipment to combine traditional craftsmanship with modern life needs, not only follows the traditional furniture craftsmanship, but also with the power of modern equipment, with a delicate, meticulous, unified and standard furniture image. The needs of modern people's life have become the focus of craft competition in solid wood furniture manufacturing enterprises.

Modern craftsmanship is more elaborate

In the era of manual "playing" furniture, a piece of furniture may be a masterpiece of a master. From the selection of materials, sawn timber to planing, nailing, painting, almost all done by hand. According to Zhang Mi, the design manager of the top 100 furniture design, “At that time, the master craftsman lived in the owner’s home to 'play furniture'. One 'play' was for nearly a month, the owner provided materials and the master managed.” In a piece of furniture In the years of age, durability has become the main criterion for measuring furniture. Even if it is somewhat embarrassing in some places, it does not matter if it does not affect the use.

The solid wood furniture developed to today has a processing process similar to that of the current year, which is roughly the opening, batching, processing, assembly and painting. With the help of modern industrial equipment, each program has a variety of sophisticated refining procedures. Zhang Mi said that in the case of raw materials, in the case of hand-made furniture, workers simply draw lines on the raw materials according to the required wood size, and use them directly with a wooden saw; in modern technology, the wood is cut. The machine is cut into equal-sized materials and processed into several kinds of wood of the same size through the process of paneling, sanding, thin sawing and cutting, for the workers to choose. Only sanding links will be nearly ten times, and the effect is not comparable to manual planing.

Traditional craftsmanship

In modern mass production, some traditional processes may also be simplified or even ignored. Taking the 榫卯 structure as an example, this traditional craft called the soul of wood furniture, in today's furniture, embellished with decorative meaning is more than practical value. Zhang Mi introduced: "Modern solid wood furniture is mostly disassembled and furnished, convenient for transportation and cost-saving. Only the structure of the chair is more. According to the previous practice, it only takes one month for the adhesive to be bonded. The glue now takes only an hour or two. Some things have to be discarded when meeting modern production needs."

In some aspects, it still needs to be done manually. Taking the oil film grinding process as an example, this process is often undertaken by professional female workers. Through eye-touching, they carefully and thoroughly polish every detail of the processed parts. Only patience and delicate workers can be competent. It is also a professional solid wood furniture. An indispensable part of the production process.

Professional and detail impress consumers

Mainly in the production of specialized machines, the production process of solid wood furniture is not only reflected in the degree of machine specialization, but also the rigorous and meticulous process has created the difference in product quality.

Ge Yongming, executive director of Shenghua Furniture, told reporters: "Good solid wood furniture, first look at the design, secondly look at the material selection, and finally look at the quality, the processing technology directly determines the quality of the furniture. Although the mechanized production, the quality of the furniture is different, It is still reflected in the worker's proficiency and experience.” He said that in the case of material selection, professional factories will put better straight grain selection together and use these beautiful materials for desktop and countertops. The second part is used for concealed parts to ensure the aesthetics of the furniture, and some small factories often save this part in order to save manpower. Ge Yongming said that whether the lines are flat, whether the boards are regular, whether the grinding is clean, whether the materials are consistent, and whether the hidden parts are smooth, these details often determine the value of the furniture, and an inadvertent detail often becomes a point of impressing consumers.

Chen Xiaotai, president of Baiqiang Furniture, also said: "The threshold for the production of solid wood furniture is high because the production needs to be serious, and each process must be perfect; but it can be said that it is not high. Some manufacturers do not consider the craft in order to earn profits. I think that only professional and dedicated companies can make some achievements."

Process analysis

Preparation drying

The traditional way of preparing materials is entirely manual work. The carpenter draws lines on the logs and then according to these lines. Then, through the width and length of the sawing material, the door material, the thin sheet material, the column material and the like are opened. After the material is opened, the wood is dried by natural air drying or earth kiln drying, and after one or two or ten years, the wood is dried and then used for the next step.

In the modern solid wood furniture production process, the wood that the furniture factory enters is generally dried wood. After the material was cut, the wood was sawn into a small square with a width of 5 cm. Through the manual selection of materials by workers, the decaying and uneven texture materials are selected, and the materials of the short-term materials are cut by setting the lathe data. Then, the materials constituting the same plate are aggregated by the workers, and the toothed structure is cut by the machine, and the same size and thickness of the jigs are synthesized by the machine glue.

Paint finish

Compared to traditional hand-painted procedures, modern solid wood furniture requires multiple paintings and sanding during the painting process. The wood itself has a tube hole, and the paint will penetrate into the wood with the tube hole, causing the paint surface to be uneven. Therefore, no matter whether the primer or the top coat is sprayed, the paint should be polished and polished once after the paint is dried, and then painted. Polish it again so that it will be smooth and flat.

In the painting process, most manufacturers now use the dust-free painting process. Each spray paint has multiple spray guns working at the same time, and the spray gun pressure is high, so that the paint can be fully connected with each pipe hole of the wood, and the paint particles Small, good atomization, the paint surface is very flat and even. After the automatic drying process, the paint is dried and solidified in a closed environment to avoid the incorporation of dust and impurities, ensuring the transparency and flatness of the paint.

Bending process

In the past furniture manufacturing process, the curve needs to be manually shaped by workers using rotating parts, which not only has high labor costs, but also is easy to waste materials and mistakes.

In the modern production process, a curved wooden chair is produced through more than 20 processes, and the production cycle ranges from 3 days to 30 days. The production process is probably the selection of wood, natural drying, wood softening, wood compression, straightening and other processes. The selected logs shall be straight and without scars. After natural drying, the moisture content of the wood will reach 20%-25%. By softening the wood, the internal structure of the wood is changed, and the wood is soft like noodles, cooled and compressed on professional equipment. Finally, the clamped wood is fixed on the mold using a clamp, and the natural method or high-frequency equipment is used to dry, so that the moisture of the part is reduced to a standard value, and the final curved part is obtained, waiting for processing and assembly.

榫卯 structure

Compared with the traditional, the solid wood furniture is simpler and more practical, flexible in different parts, and improved, suitable for machine processing. For example, instead of sputum by round bar or connecting piece, the splicing method such as cassette and tooth connection increases the firmness of the furniture and reduces the amount of glue used in the furniture making process.

Taking round sticks as an example, this structure has become a common structure of modern solid wood furniture. Each jack and slot is machined directly, with tight seams and no difference. In modern technology, the thickness of the hoe is generally slightly smaller than the width of the mortise. The depth of the mortise is slightly longer than that of the hoe. The width of the hoe is slightly larger than the length of the mortise. It follows the traditional 榫卯 structure to ensure durability.

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